3D Scanning for Foundries, Casting & Mould Making
Professional studio-based 3D scanning for foundries, manufacturers and production teams — converting physical parts, patterns and tooling into accurate digital files for casting, mould making and manufacture.
This service is ideal for reverse engineering existing components, creating digital masters for moulds, or digitising legacy parts where original drawings or CAD files are unavailable.
BluPrints3D supports casting and production workflows with clear communication, predictable turnaround, and delivery of production-ready files — all handled studio-based in Somerset.
3D Scanning for Foundries & Manufacturing Workflows
This specialist 3D scanning service is designed for foundries, pattern makers and manufacturers working with cast, machined or fabricated components. Complex geometry, worn surfaces and organic forms can be captured accurately using non-contact scanning methods.
This service is well suited if you need to:
| Reverse engineer existing parts or patterns when original CAD data is unavailable |
| Create clean digital masters for mould making and casting workflows |
| Digitise worn or legacy components prior to re-casting or reproduction |
| Scale or adapt parts while preserving original geometry and proportions |
| Prepare accurate digital files for CNC machining, tooling, or additive manufacturing |
How a Foundry & Mould Scanning Project Works
The process is straightforward and adapted to suit industrial components, patterns and tooling.
All parts are scanned using non-contact structured-light technology, ensuring finished surfaces and delicate patterns are handled safely throughout.
| 1. | Initial enquiry Share photos, approximate dimensions and intended use so suitability and pricing can be confirmed. |
| 2. | Drop-off or delivery Components can be delivered to the studio in Somerset or sent securely by courier. |
| 3. | High-precision 3D scanning Geometry is captured accurately, including complex surfaces and fine features. |
| 4. | Model cleanup & preparation Scan data is refined into a complete, solid digital model suitable for production. |
| 5. | File delivery Files supplied in industry-standard formats for casting, machining or printing. |
| 6. | Optional production support Assistance available for 3D printed masters, test pieces or further production steps. |
All files are handled confidentially and supplied exclusively for your project.
What You Can Do With Your Scanned Models
| Create accurate digital archives of components or tooling |
| Generate masters for mould making and casting |
| Modify or refine designs digitally before production |
| Prepare files for CNC machining or additive manufacturing |
| Scale or replicate parts while maintaining critical geometry |
Common foundry use cases include:
| Reproducing discontinued or legacy cast parts |
| Creating new tooling from existing physical patterns |
| Digitising worn components prior to re-casting |
| Producing masters for sand, resin or silicone moulds |
| Scaling parts for updated production runs |
Foundry & Mould Making 3D Scanning Pricing
Pricing is based on part size, surface complexity and preparation requirements. All scans include full model cleanup and delivery of production-ready files.
| Typical scanning costs | |
| Small components or simple patterns | £95 |
| Medium-sized parts or tooling | £95 – £175 |
| Large or highly detailed industrial parts | £175 – £300+ |
Why Choose BluPrints3D
| Studio-based, non-contact scanning |
| High-detail capture for industrial components |
| In-house model cleanup and preparation |
| Files supplied in STL, STEP, OBJ and more |
| Experience supporting manufacturing workflows |
| Optional 3D printing and production support available |
For Foundries & Manufacturers with Ongoing Work
If you regularly work with cast components, patterns or tooling and need consistent access to accurate digital models, an ongoing scanning arrangement can make repeat projects more predictable, efficient and cost-effective.
Ongoing work typically involves a planned number of parts scanned over time, priority turnaround, and reduced rates on additional components. These arrangements are set up individually to suit your production workflow and project volume.
If you’re interested in a regular foundry scanning setup, just mention it when you get in touch.
Studio-Based Foundry & Manufacturing Scanning in Frome
All foundry, casting and mould-making scanning is carried out in our Frome-based studio, allowing lighting, positioning and handling conditions to remain fully controlled. This ensures consistent, repeatable results for production-focused projects.
Components, patterns and tooling can be dropped off, arranged for local collection, or sent securely by courier — making this service suitable for both one-off jobs and ongoing manufacturing work.
Convenient for foundries and manufacturers in:
Frome, Bath, Bruton, Shepton Mallet, Glastonbury, Wells, Westbury, Trowbridge, Bradford-on-Avon, Warminster and across Somerset and the South West.
Need a Part Scanned for Casting or Manufacture?
If you’re a foundry or manufacturer considering 3D scanning for an upcoming project, feel free to get in touch for a straightforward discussion about suitability, accuracy and turnaround.
Studio-based in Somerset, with easy drop-off, local collection or courier handling available.
Email will@BluPrints3D.co.uk
Or use the form on our 3D scanning quote page.
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South-West England Awards
3D Printing Company of the Year"BluPrints3D offers comprehensive, design-led solutions for 3D printing and scanning, providing expert support for home décor, restoration, prototyping, and artistic projects. BluPrints 3D offers a flexible, end-to-end service. For artists, designers, and makers, their ability to blend craftsmanship with cutting-edge technology makes them a trusted creative partner."
